FAI Inspector

This position Maintains quality standards by approving in-process production and finished products. Records quality results. Calibrates inspection equipment.

ESSENTIAL FUNCTIONS 

  • Completion of a relevant 2-year technical degree program or equivalent experience. 
  • Applied GD&T and mechanical print reading skills. 
  • Familiarity with designing, performing, and interpreting the results of GR&R (Gage Repeatability and Reproducibility) studies. 
  • Experience in an AS9102, TS16949, ISO9001, or ISO13485 certified manufacturing facility. 
  • Familiarity with process capability calculations and SPC (Statistical Process Control) charts. 
  • Perform complex dimensional layout inspection to operation sheet/blueprint.
  • Approves in-process and finished products by confirming specifications; conducting visual and measurement tests; returning products for re-work; confirming re-work.
  • Perform 1st piece/FAI. Knowledge of Inspection Xpert/Net-Inspect a plus. Documents inspection results by summarizing re-work and waste and inputting data into quality database.
  • Working from purchase orders, special process certifications, operation sheets, blueprints, and other specifications, insure that all parts and materials are in full compliance.
  • Complete Inspection Method Sheets. Verify special process certifications to part specifications.
  • Understands and complies with SPIs
  • Keeps measurement equipment operating by following operating instructions; calling for repairs.
  • Maintains safe and healthy work environment by following standards and procedures; complying with legal regulations.
  • Analyzing Information, Manufacturing Methods and Procedures and strong GD&T
  • Strong verbal and interpersonal skills, analytical and shop math skills, as well as working knowledge of Microsoft Excel
  • 3-5 years experience as an inspector in Aerospace or similar industry
  • Performs incoming/set-up/in-process/final inspection of machined parts per inspection plan requirements. 
  • Set up and complete inspection on vision machines. 
  • Provide support to Change Management and MRB programs as needed. 
  • Performs FAI (First Article Inspection) on initial production of new parts per the applicable customer requirements. 
  • Assembles all necessary inspection documents to accompany shipments. 
  • Identifies and segregates discrepant parts, and notifies the Material Review Board when discrepant parts are found. 
  • Archives inspection records in the appropriate storage locations (both electronic and hard copy). 
  • Identify improvements to processes to enhance quality, reduce cost, and increase productivity. 
  • Set up and complete CMM (Coordinate Measuring Machine) inspections. 
  • Select and use the appropriate handheld gage to perform inspection of certain part features. 
  • Maintain part and lot traceability information throughout the inspection process. 
  • Identifies and resolves problems in a timely manner. Gathers and analyzes information skillfully; develops alternative solutions; works well in-group problem solving situations; uses reason even when dealing with emotional topics. 
  • Demonstrates a strong mechanical aptitude and ability to communicate technical information. 
  • Strong sense of organization, attention to detail, and a natural drive to self-check one’s own work for accuracy. 
  • Ability to balance competing demands while accurately completing tasks in a timely manner. This includes maintaining a resilient disposition when adapting to occasional interruptions and changes, delays, and unexpected events. 
  • Ability to make unbiased, data-driven decisions. 

POSITION QUALIFICATIONS

  • Looks for ways to improve and promote quality; Demonstrates accuracy and thoroughness; Applies feedback to improve performance.
  • Meets productivity standards; Completes work in timely manner; Strives to increase productivity; Works quickly.
  • Exhibits confidence in self and others; Inspires and motivates others to perform well; effectively influences actions and opinions of others; Accepts feedback from others; Gives appropriate recognition to others.
  • Balances team and individual responsibilities; Exhibits objectivity and openness to others' views; Gives and welcomes feedback; Contributes to building a positive team spirit; Puts success of team above own interests; Able to build morale and group commitments to goals and objectives; Supports everyone's efforts to succeed.
  • Focuses on solving conflict, not blaming; Maintains confidentiality; Listens to others without interrupting; Keeps emotions under control; Remains open to others' ideas and tries new things.
  • Speaks clearly and persuasively in positive or negative situations; listens and gets clarification; Responds well to questions; Demonstrates group presentation skills; Participates in meetings.
  • Writes clearly and informatively; Edits work for spelling and grammar; Varies writing style to meet needs; Presents numerical data effectively; Able to read and interpret written information.  Proficient in Microsoft Office Suite.
  • Prioritizes and plans work activities; Uses time efficiently; Plans for additional resources; Sets goals and objectives; 
  • Identifies and resolves problems in a timely manner; Gathers and analyzes information skillfully; Develops alternative solutions; Works well in group problem solving situations; Uses reason even when dealing with emotional topics.
  • Observes safety and security procedures; Determines appropriate action beyond guidelines; Reports potentially unsafe conditions; Uses equipment and materials properly.

SKILLS & ABILITIES

Technical certificate in related field required, Associate degree preferred. One or more relevant certifications awarded by a professional organization. For example: 

  • Certified Quality Inspector 
  • Certified Quality Technician 
  • Certified Calibration Technician 
  • Lean Certification 

Must have a minimum of 5+ years' recent experience in a position requiring the same or similar tasks in a manufacturing – aerospace environment. Must have excellent computer skills. Manufacturing, Government Contracting, Aviation and/or Defense Industry experience a plus.

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